Installing a new golf cart body kit can breathe new life into your vehicle. Whether you want to replace worn-out parts or upgrade your cart's aesthetics, this guide will walk you through installing a body cart on your golf cart. Follow these steps carefully, and you'll have a fresh-looking golf cart in no time.
Tools and Materials Needed
Before you start the golf cart body kit installation, gather the following tools and materials:
- Screwdriver Set: A complete set of screwdrivers (flathead and Phillips) will be essential for removing and reattaching screws.
- Socket Wrench Set: A variety of socket sizes will help you remove and secure bolts efficiently.
- Body Kit: Ensure you have the correct body kit for your specific golf cart model.
- Factory Bolts: Keep all factory bolts you remove, as you will need them to attach the new body kit components.
Step-by-Step Installation
1. Install the Front Cowl
Step 1: Remove Factory Bolts
Start by removing the four factory bolts that secure the front cowl. Use the appropriate screwdriver or socket wrench to carefully remove these bolts. Keep them in a safe place, as you will need them later.
Step 2: Remove Factory Cowl
Once you removed the bolts, carefully lift off the existing front cowl. Be gentle to avoid damaging any other parts of the golf cart.
Step 3: Position New Cowl
Take the new cowl from the body kit and place it over the front of the golf cart. Make sure all tabs and slots align perfectly with the cart's factory slots.
Step 4: Reattach Front Cowl Cover
Begin reattaching the front cowl cover using the retained factory bolts. Hand-tighten the screws first to hold the cowl in place. Once all screws are in position, go back and fully tighten them to secure the cowl firmly.
2. Installing the Rear Body
Step 1: Remove Screws Near Battery Pack
Locate the four screws near the battery pack and remove them. Keep these screws safe, as you will reuse them later.
Step 2: Remove the Forward and Reverse Switch
Unscrew the two factory bolts holding the forward and reverse switches in place. After removing the bolts, carefully disconnect the three wires (forward, neutral, and reverse) attached to the switch. Switch your cart to 'tow' mode before disconnecting any wires to ensure safety.
Step 3: Remove Charger Cover
Remove the charger cover and keep the ring, as you will reinstall it later.
Step 4: Remove Bolts from Side Skirts
Unscrew the four bolts that secure the factory side skirts. Keep these bolts, as you will need them for the new installation.
Step 5: Roll Up Floor Mat
Roll up the floor mat to clear your workspace and prevent it from getting in the way.
Step 6: Remove Bolts from Front of the Rear Body
Unscrew the three bolts located at the front of the rear body. Retain these bolts for reinstallation.
Step 7: Remove Rear Body
Lift off the old rear body, being careful not to damage any other parts of the golf cart.
Step 8: Reattach Forward and Reverse Clip
Attach the forward and reverse switch clip to the new rear body. Ensure it's securely in place.
Step 9: Install New Rear Body
Place the new rear body into the same channels where you removed the old one. Secure it temporarily with a few screws to hold it in place while you adjust and align it correctly.
Step 10: Reattach Floor Mat
Place the floor mat back into its original position, tucking it under the side skirt for a clean look.
Step 11: Secure the Side Skirt to the Body
Using the retained hardware, reattach the side skirt to the new body.
Step 12: Reinstall the Forward and Reverse Switch
Reconnect the forward and reverse switches, ensuring all connections are secure and correctly positioned.
Step 13: Reattach Charger Cover
Secure the charger cover back in place. Ensure it's firmly attached to prevent any movement during cart operation.
Final Steps
- Reinstall Factory Top and Front Seat: Reattach the factory top and front seat. Make sure all connections and attachments are secure.
- Check Installation: Thoroughly inspect all parts to ensure they are securely attached. Look for any loose screws and tighten them if necessary.
Conclusion
By following these steps, you've successfully installed a new golf cart body kit. Your golf cart should now have a refreshed appearance, ready to hit the course or neighborhood in style. Regularly check all attachments and fittings to ensure they remain secure over time, especially after your first few rides with the new body kit.
For more tips, accessories, and expert advice, visit Golf Cart Geeks. We offer golf cart parts and accessories, from body kits to performance upgrades. Enjoy your upgraded golf cart!
